The Refrigerator Manufacturing Assembly Line—3-Station Vacuum Forming Equipment is a highly advanced and specialized system designed to optimize the production of refrigerator liners. This equipment utilizes a powerful vacuum suction force generated by high-performance vacuum pumps to draw heated and softened thermoplastic sheet material into precise shapes required for refrigerator liners. The entire assembly line is meticulously engineered to ensure maximum efficiency and consistent product quality. It comprises a comprehensive set of components, including a loading station, pre-heating and heating stations, a conveying station, a forming station, an automatic side cutting unit, a vacuum system, a cooling system, a lubrication system, a water circulation system, a mold heating system, and an integrated electrical control system. This modular design allows customers to select configurations ranging from single to multiple stations based on their budget and production cycle time requirements.
Brief: Discover the Refrigerator Manufacturing Assembly Line—3-Station Vacuum Forming Equipment, designed for high-efficiency production of refrigerator liners. This advanced system features triple-station design, robotic automation, and precision heating for superior quality and speed.
Related Product Features:
Triple-Station Design enables continuous heating, forming, and cooling operations for seamless production.
Production Capacity of 12-18 cycles/hour, 30% faster than traditional 2-station systems.
Handles Material Thickness from 1.5mm to 6.0mm thermoplastic sheets for versatile applications.
40HP oil-sealed vacuum pumps ensure 98% efficiency in vacuum suction for precise forming.
12-zone ceramic infrared heating with PID control guarantees uniform and accurate heating.
Full robotic material handling between stations enhances automation and reduces manual labor.
Quick-change clamping system allows mold changes in under 15 minutes for flexible production.
Modular design offers customizable configurations to meet varying budget and cycle time needs.
Faqs:
What is the production capacity of the 3-Station Vacuum Forming Equipment?
The equipment achieves 12-18 cycles per hour, which is 30% faster than conventional 2-station systems.
How does the heating system ensure uniform temperature distribution?
The 12-zone ceramic infrared heating with PID control provides precise and uniform heating across the thermoplastic sheets.
Can the equipment handle different material thicknesses?
Yes, it accommodates thermoplastic sheets ranging from 1.5mm to 6.0mm, suitable for various refrigerator liner applications.
What are the advantages of the triple-station design?
The triple-station design allows continuous operations—heating, forming, and cooling—without downtime, significantly boosting productivity.