Household Appliance Refrigerator Production equipment ——7-Station Rotary Door Panel Foaming Line

Household Appliance Refrigerator Production equipment ——7-Station Rotary Door Panel Foaming Line

Quick Detail

• 7-Station Rotary Design: Continuous processing with 360° rotation capability
• Production Capacity: 60-80 door panels/hour (industry-leading output)
• Foaming Precision: ±0.2mm thickness consistency
• Automation Level: Full robotic handling with vision positioning
• Temperature Control: ±0.5°C accuracy across all stations
• Mold Change Time: <15 minutes with quick-release system
• Safety Features: Dual emergency stops and gas detection

Description

This state-of-the-art foaming line features a meticulously engineered rotary structure at its core. The main frame provides a robust foundation, while the advanced indexing positioning device ensures precise rotation between the seven stations, each optimized for a specific stage of the foaming process. The foaming mold frames, equipped with high-precision components, guarantee consistent foam distribution and shape accuracy. The automatic charging system precisely controls the amount of foaming agent injected, while the water heating system maintains optimal temperature conditions for efficient foaming. The safety exhaust system effectively releases excess pressure, ensuring a safe production environment. Integrated with a user-friendly electrical control system, operators can easily monitor and adjust parameters in real-time, ensuring smooth and stable production.

The foaming process utilizes our patented high-pressure mixing technology that delivers perfect foam density distribution (32±2kg/m³). The integrated temperature control system maintains optimal 45±0.5°C mold temperature throughout the cycle, while the automatic injection system guarantees ±1% material ratio accuracy. The rotary design minimizes floor space requirements by 40% compared to linear systems while improving production continuity. Smart sensors monitor every parameter, with automatic adjustments made through the central PLC system featuring 10" HMI touchscreen control.

Applications

• High-volume refrigerator door panel production
• Energy-efficient appliance manufacturing
• Custom door designs with complex geometries
• Multi-model production lines requiring fast changeovers
• Premium refrigerator brands demanding perfect surface finish

Competitive Advantage

✓ 30% Higher Productivity than linear foaming systems
✓ 15% Material Savings with precision injection control
✓ Energy Efficient operation with heat recovery system
✓ Zero-Defect Guarantee with integrated vision inspection
✓ Future-Ready IoT connectivity for smart factory integration