Refrigerator Manufacturing Assembly Line—4-Station Vacuum Forming Equipment

Refrigerator Manufacturing Assembly Line—4-Station Vacuum Forming Equipment

Quick Detail

• Quad-Station Configuration: Loading, Heating, Forming & Cooling stations for maximum throughput
• Production Speed: 18-24 cycles/hour (industry-leading efficiency)
• Material Handling: 2.0-8.0mm thick thermoplastic sheets (HIPS, ABS, PP)
• Vacuum Power: Dual 50HP vacuum pumps with 99% forming efficiency
• Heating System: 16-zone ceramic infrared with ±1°C temperature control
• Automation: Fully robotic material handling with vision alignment
• Mold Compatibility: Quick-change system (under 10 minutes)

Description

This state-of-the-art assembly line comprises an array of interconnected systems optimized for efficiency. The automated loading station uses intelligent robotic arms to handle thermoplastic sheets with pinpoint precision, minimizing material waste. The infrared heating station ensures rapid and uniform heating, reducing pre-forming time by 30%. At the heart of the system, four synchronized forming stations, each equipped with high-precision molds and a powerful vacuum system, work in harmony to produce consistent, high-quality liners. An automated side cutting unit trims excess material in real-time, and the integrated cooling system solidifies the liners, maintaining strict dimensional tolerances. The intuitive electrical control system enables operators to fine-tune parameters on-the-fly, ensuring seamless production runs.

The forming station combines high-vacuum technology (up to -0.095MPa) with precision temperature-controlled molds to produce liners with flawless surface finish. A dedicated cooling station with triple-circuit chilling reduces cycle times by 50% compared to conventional systems. The integrated robotic cutting unit performs millimeter-perfect trimming with automatic waste removal. The intelligent control system features AI-powered process optimization that automatically adjusts parameters for different materials and geometries.

Applications

• Ultra-high volume refrigerator liner production
• Multi-model manufacturing plants requiring fast changeovers
• Premium appliance manufacturing with strict quality requirements
• Commercial refrigeration unit production
• Custom liner solutions for specialty applications

Competitive Advantage

✓ 70% Higher Output than standard 2-station systems
✓ Precision Engineering: ±0.3mm dimensional accuracy
✓ Energy Smart: 35% lower power consumption with heat recovery
✓ Smart Manufacturing: IoT-ready for Industry 4.0 integration
✓ Low Maintenance: Self-lubricating components with 10,000-hour lifespan